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Challenges - Icon - Exact process management

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Exact process management

The inherent functions of components and assemblies made from DOTHERM or ISOCOS and DOCERAM materials make industrial processes possible in the first place because they protect those involved in the process from exposure to excessive temperatures, electrical voltages and active media.
The materials also make an important contribution to consistency by improving the quality of products in the development process as well as reducing and stabilising any variances in the process.
The primary objective in this case is to ensure seamless integration into existing constructions and systems and to realise cost-effective solutions with short delivery times.
Outstanding examples of solutions delivered to date are our heat protection plates for multi-cavity injection moulding tools with functional coatings, frame and piston insulation elements in presses used in the wood-based materials industry or welding centring pins for the automotive industry.

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Sample Solutions

Bucks

We produce a range of components and parts for glass manufacturing machines and glass blowing machines, such as bucks, cooling boards, stackers, transverse belts, grippers and levers.

EuroGrippers

The term “EuroGripper” refers, for example, to a mounting for welding tongs for spot welding, which is frequently used for car body construction. A comprehensive standard was developed for this type of machine.

Insulating components for plastic welding technology

A plastic welding process generates heat that must be insulated. The following applies: The shorter the cycle times, the greater the amount of energy that needs to be introduced into the joining zone.

Complex 3D components for thermal insulation

The manner in which these insulation materials are implemented can be as varied as the requirements placed on them: from a simple intermediate layer all the way to complex 3D components with various material combinations that are produced on a 5-axis…

Screw head insulation

During the process of pinning and screwing components, electrical insulation must frequently be guaranteed. Ceramic cylindrical pins ensure a positive connection while a steel screw provides for the positional connection - the interlocking connection…

Thermal image analysis

Thermal image analysis makes it possible to determine the precise thermal requirements of the application and to tailor the material concept precisely to them.

Heat insulation board

DOTHERM and ISOCOS offer heat protection plates that are precisely adapted to the respective process requirements in terms of material, compression strength, temperature resistance and dimensional stability.

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