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Cerazur® is the name of our high-performance ceramic made from partially stabilised zirconium oxide.

When used in technical applications, Cerazur® offers enormous potential for designing procedures and processes that are more stable, durable and ultimately more reliable.

Due to its high flexural strength and hardness, this material is ideally suited to applications involving high mechanical loads. Here, Cerazur® offers a solution where tungsten carbides approach their limits.

The scope of application of the blue high-performance ceramics ranges from locating bolts to positioning pins all the way to complex geometries such as test plugs.

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Material - Cerazur

The material properties of Cerazur offer:

  • High wear resistance

  • High temperature stability

  • Electrical as well as magnetic neutrality

  • Frequency neutrality

  • Resistant to galling

  • Chemically inert

Overview of materials for high-performance ceramics

DOCERAM Bezeichnung
DOCERAM Type
UnitA-132A-141Z-141CerazurVolcera 141EvoCera
Material
Material
-AI2O3
>99,7%
AI2O3
>99,99%
ZrO2 Y-PSZZrO2 Y-PSZSi3N4-
Farbe
Colour
-elfenbein
ivory
hellrosa
pink
weiß
white
blau
blue
grau, schwarz
grey, black
-
Dichte
Density
(g/cm3)3.93.9>6.0463.25.9
Biegefestigkeit
Flexural Strength
(MPa)390390120013001000400
Druckfestigkeit
Compressive Strength
(MPa)390039003000300025003000
E-Modul
Modulus of Elasticity
(GPa)390390205205320218
Bruchzähigkeit
Fracture Toughness
(MPa√m)5.25.28126.4-
Weibull Modul
Weibull Modulus
-121212251450
Vickers Härte
Vickers Hardness
(HV 0.5)200020001300115016501047
Wärmeausdehnung
Thermal Expansion Coefficient
(10 -6K-1)5.5-8.45.5-8.410103.411.1
Wärmeleitfähigkeit
Thermal Conductivity
(W/mK)2828<2<2223.55
Temp. Wechselbeständigkeit
Thermal-Shock Resistance
(ΔT°C)120180290280830-
Maximale Einsatztemperatur
Maximum Operating Temperature
(°C)17001700100010001200-
Spez. Widerstand bei 20°C
Volume Resistivity at 20°C
(Ω cm)> 1017> 1015> 1010> 1010> 1011-
Durchschlagsfestigkeit
Dielectric Strength
(kV/mm)2230--20-

The values listed were determined on standard test specimens. The material properties may deviate from these values depending on the applications and component geometry. Please contact us for precise clarification of the material suitability. Other technical data on request. Subject to technical modifications and errors. 2014 edition.

Sample Solutions

Solutions - Headed dowels

Headed dowels

Headed dowels are used to hold and determine the position of tools and fixtures. The advantage is that it enables punctiform placement of a workpiece. The punctiform support is easy to clean and excludes the possibility of contamination caused by…

Solutions - Locating bolts

Locating bolts

During the manufacturing process for all types of products, there is a need to pick up and align parts or components. Since DOCERAM locating bolts are ceramic parts made from Cerazur, they are wear-resistant, electrically insulating and do not suffer…

Applications - Coating

Coated components

Components with a wide variety of coatings are characterised by different properties depending on the type and material of the coating. Many coatings are used to achieve an extended service life as well as improved chemical resistance of the…

Solutions - CAD portal

CAD portal

Our components from high-performance ceramics can also be configured on-line. All product variants are stored in our CAD portal - you can make adjustments quickly and easily by entering the parameters for your welding process.

Solutions - Dosing components

Dosing components

The dosing systems used in the field of dosing technology are being continuously optimized and advanced.

Solutions - Spacer sleeves

Spacer sleeves

Spacer sleeves made from high-performance ceramics are used whenever a defined clearance must be created between two components or in situations where a distance must be bridged.

Solutions - Gripper fingers

Gripper fingers

Gripper fingers have component-specific contours at their ends that enable them to pick up, grip, transport or guide components. They are used primarily in electronics manufacturing.

Solutions - Blank holders

Blank holders

Blank holders serve to hold components securely in position in the application. They are typically held against a surface/contour.

Solutions - Positioning pin

Positioning pin

Positioning pins are used for the controlled positioning to extremely fine tolerances of components and moulded sheet metal parts.

Solutions - Test plugs

Test plugs

Test plugs are assemblies made from different high-performance materials. They are used as standard for reliable 100% testing of vehicle electronics by leading manufacturers in the automotive industry.

Solutions - Welding device

Welding device - ModulMaster

Welding devices hold two or more (car body) components in position so that they can then be permanently joined together.

Solutions - Sensor protection

Sensor protection

Examples of sensor protection include wear caps, wear disks or wear plates, which are used to protect the sensor behind.

Solutions - Punching stamps

Punching stamps

Punching stamps must repeatedly punch a contour in a predetermined geometry into a sheet.

Solutions - Idler pulley

Forming rollers

Forming processes place very high demands on the wear resistance and stability of the tools and mountings used. High surface qualities are required.

Solutions - Vacuum-tight components

Vacuum-tight components

Many technical processes such as semiconductor fabrication, medical technology or material testing are conducted in a vacuum.

Solutions - Valve needles

Valve needle/seat

The function of valves is to control or block the flow of liquids or gases. There are various types that differ depending on their application, design and mode of activation.

Solutions - Heat insulation board

Heat insulation board

DOTHERM and ISOCOS offer heat protection plates that are precisely adapted to the respective process requirements in terms of material, compression strength, temperature resistance and dimensional stability.

Solutions - Non-material-specific insulation solution

Non-material-specific insulation solutions

In many industrial applications, it makes sense to use multi-layered materials or material combinations.

Solutions - Workpiece carriers

Workpiece holder/carrier

The exact positioning of components is particularly important for series production. Here, multiple components are frequently welded, bonded, riveted, soldered, etc. at high cycle rates to form assemblies.

Solutions - Goods carriers

Goods carriers

Goods carriers are used to hold other products, such as circuit boards. In many cases, they must be electrically insulating, wear-resistant and designed to cope with thermal shock to enable smooth handling.

Solutions - Centring pins

Centring pin

Centring pins are manufactured entirely from ceramic and are used for centring nuts on metal sheets.

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