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Challenges - Icon - Exact process management

Your challenges

Abrasion resistance

In sectors such as the pharmaceutical or food industries, the cleanliness of components in the manufacturing process is vitally important. Fouling or metallic abrasion can lead to contamination of the end product.

In some production processes, the end product must not come into contact with metal. This requires the use of metal-free materials that are also chemically resistant to aggressive media.

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Sample Solutions

Solutions - Headed dowels

Headed dowels

Headed dowels are used to hold and determine the position of tools and fixtures. The advantage is that it enables punctiform placement of a workpiece. The punctiform support is easy to clean and excludes the possibility of contamination caused by…

Solutions - Locating bolts

Locating bolts

During the manufacturing process for all types of products, there is a need to pick up and align parts or components. Since DOCERAM locating bolts are ceramic parts made from Cerazur, they are wear-resistant, electrically insulating and do not suffer…

Applications - Coating

Coated components

Components with a wide variety of coatings are characterised by different properties depending on the type and material of the coating. Many coatings are used to achieve an extended service life as well as improved chemical resistance of the…

Solutions - Slide rings

Slide rings

Slide rings and mating rings are the two main components of a slide-ring seal. The slide ring and mating ring are in constant contact. However, they do not touch one another but slide over each other.

Solutions - Slide rails

Slide rails

If metallic materials are used for guides or rails, wear due to friction is unavoidable. Slide rails made of DOTHERM materials offer the benefits of excellent friction and sliding properties, high wear resistance and thermal stability.

Solutions - Test plugs

Test plugs

Test plugs are assemblies made from different high-performance materials. They are used as standard for reliable 100% testing of vehicle electronics by leading manufacturers in the automotive industry.

Solutions - Welding device

Welding device - ModulMaster

Welding devices hold two or more (car body) components in position so that they can then be permanently joined together.

Solutions - Punching stamps

Punching stamps

Punching stamps must repeatedly punch a contour in a predetermined geometry into a sheet.

Solutions - Cutting disks

Cutting disks

All-ceramic cutting disks have carved out a well-earned reputation in series production facilities over many years.

Solutions - Idler pulley

Forming rollers

Forming processes place very high demands on the wear resistance and stability of the tools and mountings used. High surface qualities are required.

Solutions - Valve needles

Valve needle/seat

The function of valves is to control or block the flow of liquids or gases. There are various types that differ depending on their application, design and mode of activation.

Solutions - Workpiece carriers

Workpiece holder/carrier

The exact positioning of components is particularly important for series production. Here, multiple components are frequently welded, bonded, riveted, soldered, etc. at high cycle rates to form assemblies.

Solutions - Centring pins

Centring pin

Centring pins are manufactured entirely from ceramic and are used for centring nuts on metal sheets.

Solutions - Cylindrical pins

Cylindrical pin

Ceramic cylindrical pins - also referred to as dowel pins - are extremely versatile and are used as stops, as bearing shafts for idler pulleys, as printed circuit board holders or for fixture construction in welding technology.

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